Honeycomb Core & Board Production Line

Product Description

3. honeycomb core & panel lamination line (combo line)

This line combines the honeycomb core and panel lamination line in one line,  which means input raw paper roll and output is the final honeycomb panels.  it can save 2 operators and less storage for honeycomb core. But it has higher requirements on buildings, at least 90m in length.


· Core performance parameters

·· Capable of producing paper-based / plastic / composite honeycomb, with a thickness range of 5-100mm and a width range of 1.3-2.5m, with a hole size error of ≤ 0.1mm;

· Fully automated process (controlled by PLC), requiring only 2-3 operators, with a maximum line speed of 30m/min, and a daily production capacity of 15,000㎡.

· Customer direct benefits

·· Cost reduction: Utilization rate of raw materials reaches 95% (annual savings of 10-30 ten thousand), energy consumption is 20% lower than similar products, and labor costs are reduced by 36-57 ten thousand annually;

· Quality improvement: Compressive strength is increased by 20%, qualification rate is ≥ 99%, and the competitiveness of the end product is enhanced.

· Applicable scenarios

·· Packaging (replacing wooden boxes, cost reduction by 40%), construction (lightweight composite board, construction efficiency + 30%), furniture (damp-proof honeycomb core), transportation (automobile lightweight components).

· Technology and compliance

·· 5 core patents, AI visual inspection; complies with EU environmental standards (EN 13432), formaldehyde ≤ 0.1mg/m³.

· Trust endorsement

·· Benchmark customer cases from brands like Midea: Payback period within 6 months, damage rate reduced from 5% to 1%;

· Customer evaluation: "No faults for 1 year, can accept small orders, repeat purchase rate + 30%".

· Service guarantee

·· 45-day installation and commissioning + free training; core components have a 3-year warranty, on-site repair within 48 hours, and lifetime technical upgrade.

· Competitive advantages

·· Production capacity is 50% higher than domestic equipment, price is 30% lower than imported; adapts to environmental protection trends (annual market demand increase by 15%).



Honeycomb Paper Board Project

No.

Item

Spec. 

Remarks 


Model

型号

HCM-2000&HF(B)-1600

HCM-2300&HF(B)-1800


1

Machine take space


90X6m,   in one line


2

Factory area


More than 3000m2



3

Installation power


electric heating mode:180kw

steam heating mode: 100 Kw


4

Steam requirement


500kg/h, 0.4-0.6MPa

if choosing steam heating


5

Actural power consumption


Heating by electric :

100KW/H

Steam: 300-400kg/h


6

Heating  choices


Steam&electric



7

Production capacity


4000-8000m2/ 10 hours

depends on cell size, height


8

Operating persons


4-6


9

Production speed for fillers


10-25m/min.

Depends on height


10

Honeycomb board thickness


6-100mm


11

Honeycomb board width


Max. 1600mm/1800mm


12

Container needed for loading


7 pcs 40’ containers

Only for standard honeycomb core+ lamination line


13

Paper used


Core: 90-200gsm medium paper;

face: 100-600gsm liner




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