High speed honeycomb lamination line

Product Description

High speed Honeycomb Panel Lamination line

2.1.Description

HF(D) series is used to expand and laminate the honeycomb paper core from the HCM to form the honeycomb paperboards. It chooses the twice lamination procedure, apply glue and laminating with bottom paper and heating; after that, apply glue and laminating with top paper. The line speed will higher and panel will more dry.


2.2 Technical specification

No.

Item

HF(D)-1600/1800/2000/2300

1

Thickness of honeycomb paperboard

6-100mm

2

Maximum width of machine

1600/1800/2000/2300mm

3

Cardboard cutting precision

+-2mm

4

Length of honeycomb paperboard(after cutting)

500-3000mm

5

Applicable paper

130-500gms cardboard paper or Kraft paper

130-500gms

6

Maximum designing speed

45-60m/min

7

The actual production speed

Normal Lamination speed 16-30m/min

8

Heating drying method

Steam heating

11

Installation power

100kw

12

Man  power

3-4 for normal working

13

Layout


65000X4000X2000mm

14

Machine Weight

70 tons

15

Power supply

3 Ph. 380 V AC/50Hz

16

steam requirement


0.5ton/h, pressure: 0.6MPa


· Core performance parameters

· Capable of producing paper-based / plastic / composite honeycomb, with a thickness range of 5-100mm and a width range of 1.3-2.5m, with a hole size error of ≤ 0.1mm;

 Fully automated process (controlled by PLC), requiring only 2-3 operators, with a maximum line speed of 30m/min, and a daily production capacity of 15,000㎡.

· Customer direct benefits

· Cost reduction: Utilization rate of raw materials reaches 95% (annual savings of 10-30 ten thousand), energy consumption is 20% lower than similar products, and labor costs are reduced by 36-57 ten thousand annually;

 Quality improvement: Compressive strength is increased by 20%, qualification rate is ≥ 99%, and the competitiveness of the end product is enhanced.

· Applicable scenarios

· Packaging (replacing wooden boxes, cost reduction by 40%), construction (lightweight composite board, construction efficiency + 30%), furniture (damp-proof honeycomb core), transportation (automobile lightweight components).

· Technology and compliance

· 5 core patents, AI visual inspection; complies with EU environmental standards (EN 13432), formaldehyde ≤ 0.1mg/m³.

· Trust endorsement

· Benchmark customer cases from brands like Midea: Payback period within 6 months, damage rate reduced from 5% to 1%;

 Customer evaluation: "No faults for 1 year, can accept small orders, repeat purchase rate + 30%".

· Service guarantee

· 45-day installation and commissioning + free training; core components have a 3-year warranty, on-site repair within 48 hours, and lifetime technical upgrade.

· Competitive advantages

· Production capacity is 50% higher than domestic equipment, price is 30% lower than imported; adapts to environmental protection trends (annual market demand increase by 15%).


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